1단계- NCS 소양교과(직업윤리, 수리/정보능력)
2단계- NCS 기계제도/도면해독 2D CAD 실습
3단계- NX(UG) 사출금형설계(기본모델링)
4단계- NX(UG) 사출금형설계(곡면모델링)
5단계- NX(UG) 사출금형설계(고급모델링)
6단계- <방전기 전극 설계(EDM(Electrical Discharge Machining) Electrode Design)>
7단계- NX(UG) Mold Wizard를 이용한 이용한 Full 3D 사출금형설계
(Vericut을 이용한 MCT 가공 시뮬레이션 및 Manual CNC Programing 오류 검증)
8단계- NX(UG) Manufacturing(3축/5축 MCT 기계가공 및 CAM Tool Path)/측정
9단계- 3D 프린터/3D 스캐너/Portfolio (개인 작품전 Project)
아두이노(Arduino)를 활용한 OTTO 로봇제작
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★ 1단계- NCS 소양교과(직업윤리, 수리/정보능력)
★ 2단계- NCS <기계제도/도면해독 2D CAD 실습>
★ 3단계- <NX(UG) 사출금형설계(기본모델링)>
• NX Windows/Roles/Modeling Preferences/Ctrl-Alt-Shift-Enter Key
• File과 관련된 제반 사항/Mouse Button/Navigator
• Quick Pick/Radial Pop-up/Quick View Pop-up/Selection (Mini)Bar
• Function/Shortcut key(Ctrl+D, Ctrl+J, Ctrl+I, Ctrl+W, Ctrl+B, Ctrl+T)
• Datum Plane/Datum Axis/Datum CSYS/Point-Edit Point
• ABS/WCS(Dynamics, Orient, Rotate, etc)
• History Mode/History-Free Mode Comparison
• Sketch(Make Corner, etc)/Edit Sketch(Attach Dimension, etc)
• Transform/Move Object(Ctrl+T)
• Spline/Studio Spline/Basic Curve Fillet
• Format-Layer(Category, Setting, Copy, Move), Visible in View
• Primitive Feature(Block, Cylinder, Cone, Sphere)/Tool-Expression
• Boolean Operation(Unite, Subtract, Intersect)
• Pre-NX5 Hole/Hole/Boss/Pocket/Pad/Slot/Groove/Dart
• Edit Positioning/Edit Feature Parameters(Reattach)/Edit with Rollback
• Extrude/Edge Blend/Chamfer/Revolve/Draft/Draft Body/Shell
• Trim Body/Split Body/Patch
• Offset Face/Scale Body
• Pattern Feature/Face(Linear, Circular, Polygon, Spiral, Along, Hellix, General, Reference)
• Mirror Body/Mirror Feature/Mirror Curve/Wrap Geometry
• Delete Face(Hole to Delete) VS Extract Geometry(Delete Holes)
• Replace Feature/Reorder Feature/Move Feature
• Remove Parameters/Suppress/Unsuppress Feature/Suppress by Expression
• Copy Feature/Paste Feature(Create New/Link to Original/Reuse Oringinal)
• Copy Display/Update Model/Edit Solid Density/(Automatic)Feature Playback
• Ruled/Through Curves/Through Curve Mesh/Swept
• Variational Sweep/Sweep Along Guide/Tube
• Thicken Sheet/Sheets to Solid Assistant
• Analysis(Distance/Angle/Arc Length/Shape Face Reflection)
• General Assembly(Top-Down/Bottom-up Method)
• Assembly-Move Component/Check Clearance/Show Degrees of Freedom(DOF)
• Assembly Cut/Simple Interference/Remember Assembly Constraints
• General Drafting
• Import, Export(DXF/DWG, IGES, CGM, JPEG, etc)
• 교육기간 중 동영상 강좌 무료수강 혜택 on-line 예습/복습
★ 4~5단계- <NX(UG) 사출금형설계(곡면/고급모델링)>• Curve Chamfer/Rectangle/Polygon/Ellipse • General Conic/Helix• Line, Arc/Circle , Lines and Arcs/Basic Curves• Trim Curve/Trim Corner • Divide Curve/Edit Fillet/Curve Length • Thread/Make Current Feature • Stretch Curve/Offset Curve/Curve on Surface/Offset Curve in Face • Bridge Curve/Circular Blend Curve/Bridge Surface/General Conic • Extract Curve (Edge Curves, Silhouette Curves All in Work View, Isocline Curves, Shadow/Precise Outline) • Isoparametric Curves/Join Curves/Simplify Curve
• Extract Geometry
• Project Curve/Combined Projection
• Wrap/Unwrap Curve
• Intersection Point/Intersection Curve/Section Curve
• Divide Face/Join Face
• Four Point Surface/Emboss Sheet
• Swoop/Reverse Normal/Midsurface/Transition
• Ruled/Through Curves/Through Curve Mesh/Swept
• Studio Surface/Styled Sweep
• Trimm Sheet/Untrim
• Trim and Extend
• Sew/Unsew/Delete Edge/Delete Body
• Face Blend/Soft Blend/Styled Blend/Aesthetic Face Blend
• Patch Openings
• Edit Sheet Boundary/N-Side Surface
• Bounded Plane/Sheet from Curves
• Enlarge/Extension/Law Extension
• Offset Surface/Variable Offset Surface/Rough Offset
• Text/Point Set
• Deform Surface/Transform Surface/X-Form/I-Form/Quilt
• Match Edge/Change Degree
• Snip Surface/Isoparametric Trim/Divide
• Emboss/Offset Emboss
• Styled Corner/Spherical Corner/Ribbon Builder
• Instance(Pattern) Geometry VS(Versus) Pattern Feature(Face)
• Reuse Library
• Synchronous Modeling(History Mode/History Free Mode)
Move Face/Pull Face/Offset Region/Replace Face/Resize Blend/Resize Face
Delete Face/Group Face/Edit Cross Section
Detail Feature_Resize Blend/Reorder Blends/Resize Chamfer/Label Chamfer
Reuse_Copy Face/Cut Face/Paste Face/Mirror Face/Pattern Face
Relate_Make Coplanar/Make Coaxial/Make Tangent/Make Fixed
Make Symmetric/Parallel/Perpendicular/Offset/Show Related Face
Dimension_Linear Dimension/Angular Dimension/Radial Dimension
Shell_Shell Body/Shell Face/Change Shell Thickness
Optimize_Optimize Face/Replace Blend
• Mirror Assembly/Create Component Array/Replace Component
• Wave Geometry Linker
• Assembly Sequences(Extraction Path/Motion Envelope)
• Assembly Explode/Add View Set/Move Component(Option)
• Utilities-Part Cleanup
• Advanced Drafting(Part View, Drawing View, View Dependent Edit
Parts List-Auto Balloon, Ordinate-Edit Ordinate)
• Project to View/Copy to 3D /View Break
• PMI(Product Manufacturing Information) - Drafting Inherit PMI
• Analysis(Shape/Deviation/Measure Face,Bodies/Examine Geometry/Molded Part Validation)
• Motion Simulation(Synchronized Mechanism Dynamic Analysis)
• True Shading Setting/Shape Studio(Rendering)
★ 6단계- <방전기 전극 설계(EDM(Electrical Discharge Machining) Electrode Design)>
•Initialize Electrode Project•Manufacturing Geometry•Design Blank
•Electrode Fixture
•Delete Body/Component
•Electrode Drawing
•Check Electrode
•Electrode Bill of Material(BOM)
•Copy Electrode
•Undersized Body
•Create Box
•Trim Solid
•Replace Solid
•Reference Blend
•Calculate Area
★ 7단계- <NX(UG) Mold Wizard를 이용한 Full 3D 사출금형설계>
Mold Wizard Initialize Project
• Mold CSYS
• Shrinkage
• Workpiece
• Cavity Layout
• Mold Parting Tools
• Mold Base Library
• Standard Part Library
• Ejector Pin Post Processing
• Slide and Lifter Library
• Sub-Insert Library
• Gate Library
• Runner
• Mold Cooling Tools
• Electrode
• Trim Mold Components
• Pocket
• View Manager
★ NX(UG) Moldex 사출수지(Resin) 유동해석
★ 8단계- <NX(UG) Manufacturing(3축/5축 MCT기계가공 및 CAM Tool Path)>/측정
• NC Programing
• CAM Environment/Preferences Setting• Operation Navigator(Tools-Delete Setup)
• Create Operation Type-Drill(PTP-Point to Point) Spot Facing/ Spot Drilling/ Drilling/ Peck Drilling
Breakchip Drilling/ Boring/ Reaming
Countr Boring/ Counter Sinking/ Tapping
• Create Operation Type-mill_planar(2D-Contouring/Planing) Floor and Wall/ Floor and Wall with IPW
Face Milling with Boundaries/ Face Milling Manual
Planar Mill/Planar Profile/ Cleanup Corners/ Finish Walls/Finish Floor
Hole Milling/Thread Milling/ Planar Text
• Create Operation Type-mill_contour(3D-Sculpturing)
Cavity Mill/ Plunge Milling/ Corner Rough
Rest Milling/ Zlevel Profile/ Zlevel Corner
Fixed Contour/ Contour Area/ Contour Surface Area
Streamline/ Contour Non-Steep Areas/ Contour Steep Areas
Flowcut Single/ Flowcut Multiple/ Flowcut Reference Tool
Solid Profile 3D/ Profile 3D/ Contour Text
• Machining_Knowledge(Find Features:Feature Based Machine)
• Program Tool Path-Transform/ Template Setting
• Manufacturing_Cut Tool Path/ Machine Simulation/Verify(Replay, 2D, 3D)
IPW(In Process Workpiece) Create
Report Shortest Tool/ Optimize Feed Rate/Show Thickness by Color
Gouge Check, List Gouges/ Excess Check/ Tool_Holder Collision Check
• Postprocess(Clsf File/ NC Data File Create)
• Analysis(NC Assistant)
• Manufacturing Wizard(Automatic Processing)
• Shop Documentation/ Batch Processing
• NC Data - Post Builder Setting
• Vericut을 이용한 MCT 가공 시뮬레이션 및 Manual CNC Programing 오류 검증
★ 9단계- 3D 프린터/3D 스캐너/<Portfolio (개인 작품전 Project)>
아두이노(Arduino)를 활용한 OTTO 로봇제작
• 3D프린터 운용(3D프린터 HW 및 SW 설정)
• 슬라이싱 소프트웨어 실습
• G코드 생성하기 실습
• 3D 프린터를 이용한 제품제작(출력) 및 후가공
• 아두이노 하드웨어 이해 및 소프트웨어 기초(C언어 기초 문법)
• 아두이노 입/출력과 스위치 이해
• 데이터 통신
• OTTO 로봇 구상 및 설계
• 3D프린터 및 CNC밀링(머시닝센터)을 이용한 부품 가공
• Wi-Fi 또는 Bluetooth를 이용한 조작 Test
• OTTO 로봇 완성
